Tuesday, November 20, 2007

Limber holes!

Planking continues, and since we're about to start covering up the points where the frames meet the hog, we had to think about limber holes.

What are limber holes, you ask? Well, see, the frames divide the interior of the boat into compartments. The lowest point on the bottom should be between frames 4 & 5, or so it appears - in other words, if water gets into the boat, it's going to want to settle down in the bilges between frames 4 & 5. So that's where we'll have the bilge pump intake.

Of course, we only want ONE bilge pump intake (or maybe one on each side of the CP case, I have to think about this)... so we want water to be able to get down to the lowest point. That means we have holes (well and truly protected with epoxy so they don't let water into the plywood) in the frames, right where they meet the hog, so bilge water can drain down to the pump. Limber holes.

We've cut some oversize holes and sealed them with epoxy, but we're not done. The plan is to wax some short (5-6") lengths of 3/4" OD flexible tubing, coat them with paste wax for easy removal, and epoxy them in place when we fillet (i.e. reinforce and seal with filler and epoxy and maybe glass) all around the edges of the frames. The waxed tubing slides out afterward (we've tested this), leaving nice, smooth, waterproof 3/4" limber holes.

Or that's the theory!

Monday, November 12, 2007

More planking

A couple of crappy phone camera pix of planking progress to date. As you can see, we've crossed the sheer stringer at the bow as well as the transom now. Planks will be getting shorter quickly now as we have to cover 3-4" less at each end with each plank on the topsides (i.e. at the bottom of the picture.

We put in a few tapered planks as we worked toward the keel, and as you can see, those planks are already much shorter than the topside planks. It's getting harder to force the curve on the topsides, so we might put in a tapered plank or two to make it easier there, too.

Not long now 'til we fit the whisky plank!

Friday, November 2, 2007

There's always something...

...that gets in the way of working on the boat. This time it's a cedar shortage in the shop, combined with deer season (as subsistence hunters, Courtney's folks have to get out there and fill the freezer!). Next scheduled work day is Sunday, when we'll rip up a bunch of 14' cedar boards and get back to planking. And post pictures, of course!

Saturday, October 27, 2007

Interesting sub-milestone

The next BIG milestone is when we finish planking (the eagerly anticipated "whisky plank"). We hit an interesting point in the planking today, though: we fit the two longest planks on the hull. Because of the way the hull curves, the plank that crosses the top of the transom (in other words, since the hull is upside down, the plank at the lowest point on the transom in the pictures) is the longest one on the boat.

It worked out well; we scarfed up just enough really long planks to finish that bit. From here on, the planks will get shorter quickly, because of the small angle at which they cross the sheer.

Um, that's all for now.

Wednesday, October 24, 2007

As promised - pix of more planking

The planking, it continues. Took the weekend off and went to Toronto to see Ron Hawkins and Mick Thomas, and to visit Courtney's brother & fambly. It was a pretty good time, you damn betcha.

As you can see, we're getting on with the planking; it helps that we can go away and Buster keeps working! Looking something like a boat at this point.

That's about it really, just wanted to post some pictures of the planking progress to date. The next exciting and fiddly bits will come when we plank over the hog, which is currently obscured by planks waiting to be applied. But we're getting closer to the whisky plank, and the Dalmore Black Pearl is ready and waiting!

Monday, October 22, 2007

Planking continues

...but we have no pix for you. Haven't done any work since last weekend, either, because Courtney and Tara were in Toronto for some Ron Hawkins/Mick Thomas gigs. Before that, Wednesday's planking session was canceled 'cause Buster had to take Dooley the Dog (the Wavey Creek springer) all the way to Saskatoon for emergency eye surgery. Sadly, Dooley lost her eye, but we don't expect that to slow her down any!

Oh, and further to the polyurethane glue we've been using, I wanted to highlight this comment from Ron: "You can add that the drippy bits chisel off real easy-like; it actually does come out of a wool garment, and offa the arm hair even after setting up." Yep, we like it.

This week, MOAR planking, with pix!

Tuesday, October 9, 2007

Planking pictures!

Here are some pictures of planking progress to date. Peter Piper picked a peck of pickled plankers. We've got about ten planks on each side now, so we're making good progress.
If you look at the close-up shot below, you'll see how the glue we're using (polyurethane, AKA "Gorilla Glue") foams up and fills the cracks between the planks. We like it better than epoxy, 'cause it's easier to work with, and it's waterproof (well, so is epoxy), and it doesn't smell bad, and it sands pretty easily, and it makes a nice strong bond. Highly recommended if you're used to planking with epoxy!